Bradbury Group gain their Yellow Belts image

News & Events

Bradbury Group gain their Yellow Belts

Congratulations to Bradbury

Bradbury Group is the nation’s leading supplier of steel doors and physical security solutions.

In 2018, they moved their production to a new state of the art facility in Scunthorpe which would reduce end to end production time to 4 hours.

They asked us to work with them to understand how their manufacturing process could be improved in order to meet an increasing customer demand.

We initially spent some time working alongside the production teams at the coalface, making changes to production flows, introducing short interval control and making improvements to the daily production meeting.
Over a 2-month period, results improved from 50 doors per day to an average of 80 doors per day.
One particularly productive day, they hit 100 doors, so the MD rewarded everyone with a steak lunch he cooked himself.
Once the initial improvement work was complete, we conducted an OPEN audit to understand what the business needed to do to sustain improvement.

One of the key areas was the need for the internal production teams to learn some improvement tools and techniques that they could take back to their place of work to make a difference.

To enable this, Bradbury committed 11 of their production team to undertake training for the Lean Sigma FMCG Yellow Belt.

This 6-module programme provides delegates with the key tools and techniques needed to make a fast impact to any factory.

We take them through tools such as Constraint Theory, Problem Solving, SMED, 7 Wastes and Lean Thinking. However, being trained isn’t enough to become a Yellow Belt – it is what you do with the knowledge you have gained. This is why we ask every delegate to demonstrate their involvement in a project to which they have directly contributed and made a demonstrable improvement to their workplace.

Six months from the start of the training, the team submitted their projects to us and their Production Director for verification and sign off.

All 11 members submitted fantastic projects that had made a real difference to their factories and it gave me great pleasure to present each of them with their Yellow Belt Certificates in May.

The majority of this team became part of a 5S team to drive workplace organisation in their areas to reduce waste and improve productivity. Four members of the team are now completing training for their Lean Sigma FMCG Green Belt. It is fair to say that Bradbury Group has the continuous improvement bug and are on the path to excellence.

Would you like to gain a qualification? – click here


Inspiring the people in our business to understand how they can improve and the business can therefore develop, is an important building block in our drive for improving efficiency within our business. Engaging everyone in the business to realise that we can be better and any little improvement drives down to the bottom line. This has been seen both in the way the staff have engaged and enjoyed the experience and the evidence of reduced costs has helped the business to become more efficient. This process never stops but it is the tools that have been developed by LI Europe that has allowed us to deliver this important work at both our potato pack houses.

Fraser Scott, Head of Farming Operations Arable/Potatoes

Things are getting done since the workshop started